Steel Wire Reinforced Composite Pipe Production Line

This production line is widely used in:
Municipal water supply and drainage systems
Oil and gas transmission
Industrial chemical fluid conveyance
Mining slurry pipelines
Agricultural irrigation networks
The steel wire reinforcement enables the pipes to withstand high internal pressure while maintaining excellent corrosion resistance and a long service life.

Wide diameter range
Covers Φ50 mm to Φ1000 mm, suitable for small to large infrastructure projects.

Optimized production speed
For small-diameter pipes (Φ50–Φ75), the line can run at up to 140 m/h, significantly increasing output. For large-diameter pipes (Φ630–Φ710), speeds are set more conservatively to ensure uniform wall thickness and precise wire positioning.

Energy-efficient operation
The GS/PE-160G and 315G models consume only 250 kW/h, offering excellent energy economy for medium-diameter pipe production.

Stable extrusion performance
Real case: A customer in Southeast Asia achieved 72 hours of continuous operation with the GS/PE-630 at speeds of 38–42 m/h and zero defects in wire spacing.

To ensure consistent output that complies with ISO 4427, ASTM F2788, or GB/T 32439, the following quality control procedures are implemented:
In-process quality control:
Wire tension monitoring – ensures uniform reinforcement layer
Ultrasonic wall thickness scanning – real-time feedback to adjust extrusion screw
Laser diameter measurement – maintains outer diameter tolerance within ±0.5 mm
Finished pipe testing:

Real case: A pipe manufacturer in the Middle East achieved 100% pass rate on a 10,000-meter production batch with the GS/PE-800 after implementing automatic wire positioning feedback.

Q: Can the same production line produce pipes of different diameters?
A: Yes. Each model covers a range of diameters (e.g., GS/PE-315G: Φ75–Φ315). Changing the diameter requires replacing the extrusion tooling and recalibrating the wire winding tension.

Q: What is the actual energy consumption per meter?
A: For GS/PE-160G at 140 m/h and 250 kW: energy per meter ≈ 1.78 kWh/m.
For larger diameters (GS/PE-1000 at 10.8 m/h and 700 kW): ≈ 64.8 kWh/m – higher, but reasonable given the material volume and pressure rating.

Q: How often should the wire payoff system be maintained?
A: Inspect tension sensors, guide rollers, and wire centering every 500 operating hours.

Q: Is training provided?
A: Yes. We provide on-site installation guidance and operation training for up to 5 engineers.

Q: What is the typical delivery time?
A: For standard models (GS/PE-160G to GS/PE-800): 45–60 days. GS/PE-1000 may require 75 days due to custom tooling.

Q: What raw materials are needed to produce steel wire reinforced composite pipes?
A: Main raw materials include: high-density polyethylene (HDPE) resin, high-strength copper-plated or galvanized steel wire, and hot-melt adhesive (bonding resin). All materials must meet pressure rating and environmental standards for pipes.

Q: How to choose between different models?
A: Choose based on the maximum diameter of your target pipes and desired output.
If mainly producing Φ50–Φ160 mm pipes, recommend GS/PE-160G (fastest speed, lowest energy consumption).
If covering large diameters above Φ315 mm, recommend GS/PE-630 or GS/PE-800 – slower speeds but more stable wall thickness control and wire positioning.
Real case: A Russian customer initially purchased a GS/PE-315G to produce Φ200 mm pipes, and later added a GS/PE-630 for larger orders – the two lines complement each other.